Industrial Utility Efficiency

Rough Vac

More than 300 million tons of plastic is produced every year, and much of it ends up causing environmental problems. In response to these challenges, there are widespread global efforts to increase recycling capacity and innovate for more efficient and effective recycling solutions. Vacuum plays a critical role in achieving these improvements.

Vacuum Solutions for Plastic Recycling

More than 300 million tons of plastic is produced every year, and much of it ends up causing environmental problems. In response to these challenges, there are widespread global efforts to increase recycling capacity and innovate for more efficient and effective recycling solutions. Vacuum plays a critical role in achieving these improvements.

Vacuum Pumps for Pneumatic Suction Conveying

Nowadays, pneumatic suction conveying is an important technology for feeding bulk goods gently through piping systems to the various process steps. In the area of food processing, the pharmaceutical and chemical industry and for material feed in plastics processing, suction conveying is indispensable when powder or granular materials have to be transported. The proper choice of the vacuum generator essentially determines the operating costs of a pneumatic conveying system. 

Two Vacuum System Optimization Case Studies from Europe

By using state-of-the-art vacuum technology for degassing mineral water, it has been possible to save an average of 3,000 cubic meters of water per filling plant per year. The solution was to replace the existing liquid ring vacuum pumps with MINK claw vacuum pumps from Busch Vacuum Solutions.

Case Studies in Dry vs. Wet Vacuum Pumps

We present a few case studies derived on real-world application examples, where various vacuum technologies may be suitable solutions. Each case is generalized enough that the knowledge is applicable across multiple specific applications.

Liquid Ring Vacuum Pumps and Food Applications

The food industries can have many messy processes, whether it is poultry evisceration, deboned waste conveying, bottling, or sugar cake filtration. Liquid ring vacuum pumps (LRVP’s) are often utilized as the backbone of these processes because they can handle the soft solids, debris, and particles that can easily get sucked into the vacuum pump. So how does a LRVP work, why does it work in these processes, and how to make sure they keep working?

Considerations for Sizing Vacuum Pumps in High Humidity Applications

Many of us are familiar with sizing vacuum pumps based on throughput, process pressure requirements, chamber size, pump down times, conductance and leakage. In a lot of cases, humidity becomes an afterthought and unexpected things happen. Some of these unexpected things we learn to live with, like emulsified oil. In other cases, the unexpected things prevent the pump from performing the job it was intended for. 

Optimizing Booster/Liquid Ring Vacuum Pump Performance with a Plastics Manufacturer

Wintek Corporation was contacted by a plastics manufacturing company in the summer of 2015 to evaluate their process vacuum capabilities. The customer was looking to replace a recently purchased used vacuum system to be used in a PET solid state polymerization/drying application. The process required high heat and vacuum and needed to run at 1 mBarA (0.75 Torr). The customer had purchased the dryer and accompanying vacuum system from an overseas supplier. While they were happy with the dryer, the vacuum system was not delivering the desired performance.

Select the Right Vacuum Pump

Deciding on the most suitable vacuum technology for an industrial application can be challenging. This decision can be relatively easy if it is simply finding a drop-in replacement for an existing pump, but if a process keeps crashing an existing pump, it can get complicated when you are tasked with re-evaluating all the available options to find the best solution. I am hoping to highlight a few key factors to consider when you run into this type of scenario.

Positive Displacement Blower and Vacuum Booster Lubricants

You have your equipment, everything is set up and ready to run, but what about your lubricants? Too often, lubricants receive little attention with respect to their use in rotating equipment. Even the most reliable cars in the world will encounter problems on a short commute if the wrong transmission fluid is used during a flush. The same is true with your Positive Displacement (PD) blower or vacuum booster that operates around the clock. In our experience, approximately 80% of all bearing and gear failures are the result of improper lubrication.