Industrial Utility Efficiency

Technology

By using state-of-the-art vacuum technology for degassing mineral water, it has been possible to save an average of 3,000 cubic meters of water per filling plant per year. The solution was to replace the existing liquid ring vacuum pumps with MINK claw vacuum pumps from Busch Vacuum Solutions.

Screw Blowers and Membrane Bioreactor Treat Wastewater at a Bottling Plant

The right ingredients and processes are essential for manufacturing flavorful beverages that contribute to the company’s bottom line. But what happens to all those other “ingredients” that aren’t part of the recipe? Cleaning up those unwanted ingredients from bottling plant wastewater can consume large amounts energy, time and money—and become a distraction from the company’s primary goal of manufacturing beverages.

Handling Corrugated Cardboard with Optimized Pressure-Regulation of Air-Driven Vacuum Pumps

Using suction cups and air-driven vacuum pumps is a preferable gripping and handling method of corrugated cardboard materials and boxes in carton-machines like case/carton erectors and rotary cartoners. Robot based applications, like palletizing and de-palletizing, are other examples where the best practice technology for gripping and handling is by suction cups and air-driven vacuum pumps.

 

Pneumatech® Biogas Dryers and ConservAir® Flow Controllers

Energy efficiency and sustainability solutions are often associated with more obvious initiatives--such as installing compact fluorescent bulbs—but those solutions fail to dig deeper for the “hidden gems” that can have a much greater impact. For manufacturing and building engineers or anyone else dealing with high potential energy consumption and inrush current demands, compressed air systems are one of the first places to look for significant energy savings and greater sustainability.

O₂ Automation: The Future of Bubble Mixing?

We have industrial accounts where we mix chemicals and acids. Our favorite is blending wine and spirits using compressed nitrogen. The old way to blend was to use “air rousing.” This was done by installing rows of perforated pipes in the bottom of the tank and attaching an air pipe to this grid. Since the typical mixing cycle was 45 minutes, copious amounts of air and energy were used.

Adaptive Control for Low Pressure Wastewater Treatment Air Systems

In recent years, there have been many changes in wastewater treatment. Most modern processes control three cycles: DO, NH4, and NO3, and all of the processes require high volumes of air. Undeniably, the low pressure air system uses more electrical power than the rest of the wastewater treatment plant combined. The blower packages in these systems can be equipped with low noise enclosures, fixed speed or variable speed drives, and can include all the instrumentation needed for self-protection.

 

Aeration Energy Offers Opportunities to Save

Aeration systems at wastewater treatment facilities present significant, cost-effective energy savings opportunities. Aeration—the introduction of air into the wastewater stream to support anaerobic bacteria and mixing—is a key function at the majority of wastewater treatment facilities in North America. Aeration accounts for 25-60 percent of total energy consumption at wastewater treatment facilities , and a significant piece of operating budgets sector-wide.

Black & Veatch Provides Guidance to WWTP Design

Blower & Vacuum Best Practices® Magazine interviewed Ms. Julie Gass P.E., Lead Process Mechanical Engineer, from Black & Veatch on trends in the wastewater treatment industry especially pertaining to new technology aeration blowers and energy efficiency.

Furniture Maker Goes with Tri-Lobe Blowers

A large custom leather furniture manufacturer switches from rotary screw vacuum pumps to blowers for CNC router table hold down, and saves big on electricity, maintenance expenses and floor space.

Food Industry Factory Saves $154,000 in Annual Energy Costs

This food industry factory, located in California, was spending \$386,533 annually on energy to operate their compressed air system. This system assessment detailed eleven (11) project areas where yearly energy savings totaling \$154,372 could be found with a investment of \$289,540. A local utility energy incentive, paying 9 cents/kWh, provided the factory with an incentive award of \$159,778. This reduced the investment to \$129,762 and provided a simple ROI of ten months on the project.

Bottler Best Practices in California

Bottling companies and breweries, in California, are benefiting from a three-step system assessment process aimed at reducing the electrical consumption of their compressed air systems. The three-step process reduces compressed air demand in bottling lines by focusing on open blowing and idle equipment, and then improves the specic power (reducing the energy consumption) of the air compressors.

Aeration Blowers

The plant recorded another win in its long list of accomplishments when it replaced aging

Air Knives - Nozzles

Blower & Vacuum Best Practices interviewed Republic Manufacturing VP of Sales & Marketing,

Industrial Blowers

One of the most exciting technologies impacting the ability of end-users to optimize blowers at

Measurement

Every municipality and utility is facing the reality of rising energy costs. In 2010, the Town of

Medium/High Vac

The 2022 AISTech Conference and Exposition was held May 16-18 at the David L. Lawrence Convention

Purification

In this article, we discuss both vacuum pump inlet and exhaust filtration and explore how

Rough Vac

The new solution also saves close to 90 percent of the annual maintenance costs. The side channel

Vac Generation

You have your equipment, everything is set up and ready to run, but what about your lubricants? Too